Customized 5V 30A 160 Channels Lithium Battery Capacity Tester Cylindrical Battery Charge Discharge Tester for 32140 33140 Battery

• After-sales Service: Provided
• Warranty: 1 Year
• Type: Finished Batteries Tester
• Test Region: All
• Application: Lithium-ion Battery
• Customized: Customized
• Model NO.: ACEY-BCT530-160H
• Working Power: AC380V 50Hz
• Product Name: Battery Cell Testing Machine
• Voltage and Current: 5V 30A
• Voltage Measuring Range: 0-5V, 1mv Resolution
• Battery Voltage Range: Charge 0-4.5V: Discharge 4.5-2V
• Package: Plywood Case
• Customized Support: OEM/ODM
• Transport Package: Plywood Case
• Trademark: ACEY
• Origin: Fujian, China
• Production Capacity: 500 Sets/Month

Product Description

Customized 5V 30A 160 Channels Lithium Battery Capacity Tester Cylindrical Battery Charge Discharge Tester For 32140 33140 Battery

System Features

*The single point is independent, and the charging and discharging steps can be set independently for each battery test channel.
*The accuracy of the equipment is 0. 05%,the data recording time is 1s / time, and with high stability. 
*The software has powerful function and friendly operation interface.
*Four wire test interface ensures high measurement accuracy. Modulardesign concept, easy to maintain.
 

Equipment Structure

1. Independent CPU board, double keyboard board, front and back double side operation, the whole cabinet unified transmission control;
2.Constant current and constant voltage control module;
3. Bidirecttion AC / DC inverter module;
4. Flat head clamp, electric automatic clamping model.

System Composition

1. Lithium battery formatting, capacity grading equipment.
2. Computer with USB interface (self provided).
3. USB to 485 interface converter and communication line or five kinds of communication line and crystal head.
4. Battery scanning system(optional).

System Principle

1.The equipment is controlled by a computer connection, sending instructions and collecting data, etc.; the keyboard can manually operate the equipment, displaying parameters and Status; the constant current board is instructed by the CPU and has constant current and constant voltage functions; when the battery is charged, the bidirectional power supply converts the alternating current into 12V direct current, and the constant current board realizes the charging control and detection of the battery; when the battery is discharged, its process Contrary to charging, the battery voltage is raised to 12V through the constant current board, and then the DC power is converted into AC power through the bidirectional power supply and fed directly to the AC power distribution network of the factory, thus realizing the energy feedback of the battery discharged electric energy.

2.Significant power-saving effect: According to actual measurement, the power consumption of the device during charging is reduced by more than 40% compared with the power consumption of traditional devices. The comprehensive power-saving rate is more than 60%, and the power consumption is more than 60%, which saves a lot of cost for battery manufacturers.
 

Product Parameters

 

Number of equipment channels	The whole machine has 160chs
External dimension	Length 1702 * width 961* height 1840MM (Dimensions are for reference only, subject to the actual model)
Case color	Standard gray / black (customizable)
Clamp type	Flat head clamp (optional with crocodile clamp)
Clamp spring	37MM
Support battery specifications	Diameter range: 32-60MM
Channel control mode	Each channel can be started, stopped, suspended, continued and protected independently.
	Each channel has independent constant voltage and current. Hardware control circuit
	The accuracy of charging current and discharging current of each channel can be calibrated automatically by software
Working power supply	Three phase five wire AC380V, 50Hz
Power factor	≥0.99
AC current distortion rate	≤2%
efficiency of the whole machine	Charge 80%, discharge 70%
Power consumption work	≤ 28KW
Equipment failure rate	<1%
Work environment	Temperature -10~40°C.  Relative humidity 80%
Heat dissipation mode	Natural wind in, upward exhaust
Voltage measurement range	DC 0~5V
Battery voltage range	Charge DC 0~4.5V; discharge DC 4.5~2V
Constant voltage range	DC 2~4.5V
Voltage accuracy	±(0.05% reading + 0.05% full), resolution ratio 1mV
Voltage stability	≤(±1mV)
Current range	Charge DC 300mA~30A; Discharge DC 300mA~30A
Current accuracy	±(0.05% reading + 0.05% full), resolution ratio 1mV
Current stability	≤(±1mA)
Control mode	Computer control, can control the whole cabinet with scanning function
Communication mode	485s port communication (port rate 57600)/ TCP
Process settings	Up to 32 steps and 256 cycles can be set
Charging mode	Constant current; constant pressure; constant current & pressure
Charging cut-off conditions	Voltage, current, time, capacity, - △ v
Discharge mode	Permanent flow, constant power, constant resistance
Discharging cut-off conditions	Voltage, time, and capacity
Protection function	Overvoltage, undervoltage, overcurrent, undercurrent, overcapacity protection, power off protection, data breakpoint recovery
Time frame	0~3000 min / step in min
Time accuracy	≤±0.1%
Sampling inspection cycle	1s-60s optional
Battery sorting	Divide according to capacity, time, open-circuit voltage, discharge platform, etc.
Data processing	Can record voltage, current, time, capacity etc, automatically calculate constant current charging ratio, capacity loss, discharge efficiency, average voltage, median voltage, provide data curve and cycle diagram; can output text, excel, word or mdb format data file
Basic function of software	1. The software supports various connections, such as manual pause continuation, software shutdown continuation, power outage, disconnection in equipment communication, abnormal stop continuation;
	2. Support bar code scanning, scanning one-dimensional code, QR code, channel jump scanning, loading scanning and other scanning methods;
	3. Local test detailed data storage, can view the current test data and historical data of each channel at any time, have data and curve corresponding two ways, and support excel report in single or batch form, and can set the test end automatic data export according to the need.
	4. Support capacity sorting, and grade the battery sorting;
	5. Support the qualified judgment after the test, and judge the pass / ng results according to the specified cycle capacity, voltage, time and other information;
	6. Support various step protection and global voltage, current, temperature abnormal protection, and abnormal alarm, support battery pack overcharge, overdischarge protection test;
	7. Support channel parallel (according to equipment);
	8. Support unit conversion;
	9. Support database server background storage or MES docking;
	10. Software offline protection;

Q1:How to order?
A: Please send us your purchase order by email or call us sales, or we can make the proforma invoice under your request.We need to know the following information for your order before sending your Pl. Payment methods? T/T, L/C, D/P and so on.
1)Product information-quantity, specification(size, material, technological if needed and packing requirements etc.)
2)Shipping information-company name, street address, phone number,destination sea port. 

Q2: How to control quality?
A,All the raw materials by IQC(Incoming Quality Control) before launch whole process into the process after the screening,
B, Process each ink in the process of IPQC(Input Process Quality Control)patrol inspection. 
C, After finished by QC full inspection before packing into the next process packing. 
D, OQC before shipment for each slipper to do full inspection.

Q3:How do I install and operate the machine myself?
A: Our system development is based on the integrated development view, when you get the machine, just connect it to the power supply and the machine is ready to work, as the English software is already installed on the machine, all you need to do is to learn how to use the software, a complete English user manual will be sent to you with the machine.

Q4: How do I get technical support after purchase?
A: Our factory provides online technical support in English, you can get to know us easily online through Skype, Wechat, WhatsApp or E-mail. If you need any remote assistant support, we will support you through Team viewer software.

Q5:What's the warranty for the items?
A: We are very confident in our products and we package them very well so you will usually receive your order in perfect condition. The warranty on the equipment is one year (12 months) and if any part of the equipment is damaged within one year due to non-human factors, we will provide a replacement part free of charge.

Q6:Can I customize products?
A: Yes, OEM&ODM is available! we can provide not only standard machines but also customized machines according to your requirements. Don't hesitate to tell us your requirement, we will try our best to meet your needs.