Fully Automatic Prismatic Battery Pack Production Line 100ah 280ah 314ah Ess EV Lithium Ion Battery Module Pack Assembly Line Manufacturer

• Customization: Available
• Production Scores: Multiple Varieties
• Production Continuity: Continuous
• Model NO.: ACEY-PAL
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Advantage: One-Stop Solution
• Suitable for: Prismatic Battery /Square Battery
• Application: Prismatic Battery Pack Assembly
• Automatic Grade: Automatic
• Certification: CE Certificated
• Warranty: 1 Year
• Transport Package: Standard Export Packing
• Trademark: ACEY
• Origin: China
• Production Capacity: 500 Sets/Month
• Package Size: 0.00cm * 0.00cm * 0.00cm
• Package Gross Weight: 0.000kg

Product Description

 

Fully Automatic Prismatic Battery Pack Production Line 100Ah 280Ah 314Ah ESS EV Lithium Ion Battery Module Pack Assembly Line Manufacturer

Product Description

This non-standard customized production line is mainly used to complete the sorting, welding, testing and assembly functions of square shell lithium battery modules. The line includes: manual loading, automatic code scanning, OCV testing, automatic NG discharge, battery cell cache, manual stacking and bundling, manual module handling into boxes, manual code scanning & labeling, polarity detection & terminal addressing, terminal laser cleaning, manual connection piece placement, laser welding, EOL testing, cantilever module transfer, manual pack assembly, hoisting off the line, pack tooling tray manual lifting car reflow assembly process. Data collection at each station, reserved port upload to connect to MES system.

Assembly Process

Manual/robot cell loading→Cell code scanning→Automatic OCV sorting→Manual gluing→Module automatic stacking→Manual extrusion of steel strip→Polarity detection, terminal addressing→Laser cleaning→Manual installation of busbars→Automatic laser welding→EOL test→Module line transfer→Lliquid cooling box loading→Liquid cooling box gluing→Module into box→Module fixing→Wiring harness installation→BMS installation→Top cover installation→EOL test→Air tightness test→PACK lifting offline, etc.

Advantages

*High Efficiency
The main work station adopts automated processing, high efficiency and labor saving.

*High compatibility
Compatible with (100Ah-314Ah) prismatic lithium battery

*Traceability
The MES system can upload data in real time to accurately trace each product.

Main Technical Specifications

 

No.	Item	Specification	Remark
1	Production capacity	Cell efficiency: 8~12PPM
2		Module efficiency: 27JPH	Manual efficiency needs to be confirmed.
3		Pack efficiency: 6.3JPH	Manual efficiency needs to be confirmed.
4	Totally power	≤45KW
5	Machine utilization rate	>95%	Troubleshooting caused by equipment, but regular maintenance of equipment, pre-production preparation, replacement of compatible fixtures and replacement of raw materials are not counted.
6	Line Yield Rate	Firstly≥99%;Secondly≥99.5%	Except for poor incoming materials
7	Dimension	L42698mm*W5414mm*H2660mm	Some tolerance and customization, subject to actual
8	MTBF	>12H,Any single failure for more than 10 minutes is considered interrupted
9	Assembly line failure rate	≤2%,Failure rate downtime/line availability, cumulative line operation; 30days downtime accumulation
10	Warranty	One year(Supplier shall provide appropriate after-sales service for the equipment within the above period	Excluding wearing parts and consumables
11	Worker needed	Module section is expected to be 7 people, 1 mobile personnel	As per the working process
		PACK section is expected 12 people, 1 mobile personnel
12	Environmental temperature	5ºC-35ºC	Humidity:20%-90%
13	Air pressure	0.5~0.6Mpa
14	Power Supply Voltage	220V-380V-50Hz
15	Area Load Ratio	≤500kg/M²	Equipment load-bearing, plant load-bearing ratio requirements≥750kg/M²
16	Grounding type	Directly grounded
17	Installation Environment	Smooth, vibration and shock free

Layout

Main working process:(subject to actual)

 

 

Q1:How to order?
A: Please send us your purchase order by email or call us sales, or we can make the proforma invoice under your request.We need to know the following information for your order before sending your Pl. Payment methods? T/T, L/C, D/P and so on.
1)Product information-quantity, specification(size, material, technological if needed and packing requirements etc.)
2)Shipping information-company name, street address, phone number,destination sea port. 

Q2: How to control quality?
A,All the raw materials by IQC(Incoming Quality Control) before launch whole process into the process after the screening,
B, Process each ink in the process of IPQC(Input Process Quality Control)patrol inspection. 
C, After finished by QC full inspection before packing into the next process packing. 
D, OQC before shipment for each slipper to do full inspection.

Q3:How do I install and operate the machine myself?
A: Our system development is based on the integrated development view, when you get the machine, just connect it to the power supply and the machine is ready to work, as the English software is already installed on the machine, all you need to do is to learn how to use the software, a complete English user manual will be sent to you with the machine.

Q4: How do I get technical support after purchase?
A: Our factory provides online technical support in English, you can get to know us easily online through Skype, Wechat, WhatsApp or E-mail. If you need any remote assistant support, we will support you through Team viewer software.

Q5:What's the warranty for the items?
A: We are very confident in our products and we package them very well so you will usually receive your order in perfect condition. The warranty on the equipment is one year (12 months) and if any part of the equipment is damaged within one year due to non-human factors, we will provide a replacement part free of charge.

Q6:Can I customize products?
A: Yes, OEM&ODM is available! we can provide not only standard machines but also customized machines according to your requirements. Don't hesitate to tell us your requirement, we will try our best to meet your needs.