Ess Energy Storage System EV Battery Pack Production Line Lithium Ion Battery Pack Module Assembly Line

• Customization: Available
• Production Scores: Multiple Varieties
• Condition: New
• Model NO.: ACEY-PAL-ESS
• Automation: Semi-Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Application: Ess, Hess, EV, etc
• Advantage: One-Stop Solution
• Warranty: 1 Year
• Certification: CE Certificated
• After-Sales Service Provided: Online
• Transport Package: Standard Export Packing
• Trademark: ACEY
• Origin: China
• Production Capacity: 500 Sets/Month
• Package Size: 0.00cm * 0.00cm * 0.00cm
• Package Gross Weight: 0.000kg

Product Description

 

ESS Energy Storage System EV Battery Pack Production Line Lithium Ion Battery Pack Module Assembly Line

Product Description

This semi-automatic assembly line is used for assembling prismatic battery packs used in applications such as energy storage systems (household, commercial, industrial, and utility-scale), electric vehicles (cars, buses, trucks, and special-purpose vehicles), backup power solutions for data centers, telecom, and medical equipment, as well as industrial and marine applications such as forklifts, AGVs, ships, and heavy machinery.

The equipment includes Cell Capacity Grading Machine, Battery Voltage & IR Sorting Machine, Battery Stacking and Pressing Machine, Laser Cleaning Machine, Laser Welding Machine, BMS Tester, Battery Comprehensive Tester, and Battery Aging Machine.

Assembly Process

Cell capacity grading → Cell voltage & IR sorting → Module stacking & pressing → Terminal laser cleaning → Module laser welding → BMS testing → Battery pack comprehensive testing → Battery pack aging testing

Advantages

*Modular & Flexible Design
Standardized modular design allows flexible layout adjustment for various cell sizes, ideal for customized pack production.

*Multi-Model Compatibility
Compatible with prismatic cells of varying thickness and support multiple processes of aluminum shell/steel shell and welding/bolting.

*Cost Efficiency
40-50% lower capital investment vs full-automation

Equipment Specifications

The assembly line for ESS (Energy Storage System) battery pack modules encompasses various stages and processes aimed at efficiently assembling and testing these battery packs to ensure they meet performance, safety, and quality standards. Here are some key components and processes typically involved:

Semi-automatic battery pack assembly line for ESS
Product Name	Description
Battery Capacity Grading Machine	5V 30A/60A/100A/200A/300A Etc Prismatic Battery Capacity Tester
Battery Sorting Machine	8 Channels Battery Sorting machine
Battery Stacking Pressing Machine	50 groups/hour (10PCS battery cells)
Laser Clearing Machine	30W, 50W, 100W Optional
Laser Welding Machine	1000W, 1500W, 2000W, 3000W, 4000W, 6000W Optional
BMS Tester	1-52Series,120-800A Optional
Battery Pack Comprehensive Tester	Voltage: 60V-200V, Peak Current: 120-600A Optional
Battery Aging Machine	Voltage: 20V-1650V, Charge&Discharge Current: 10A-1200A
	Linear/Energy-Feedback Optional, Multi-Channels Optional

 

 

 

 

 

 

 

 

 

Q1:How to order?
A: Please send us your purchase order by email or call us sales, or we can make the proforma invoice under your request.We need to know the following information for your order before sending your Pl. Payment methods? T/T, L/C, D/P and so on.
1)Product information-quantity, specification(size, material, technological if needed and packing requirements etc.)
2)Shipping information-company name, street address, phone number,destination sea port. 

Q2: How to control quality?
A,All the raw materials by IQC(Incoming Quality Control) before launch whole process into the process after the screening,
B, Process each ink in the process of IPQC(Input Process Quality Control)patrol inspection. 
C, After finished by QC full inspection before packing into the next process packing. 
D, OQC before shipment for each slipper to do full inspection.

Q3:How do I install and operate the machine myself?
A: Our system development is based on the integrated development view, when you get the machine, just connect it to the power supply and the machine is ready to work, as the English software is already installed on the machine, all you need to do is to learn how to use the software, a complete English user manual will be sent to you with the machine.

Q4: How do I get technical support after purchase?
A: Our factory provides online technical support in English, you can get to know us easily online through Skype, Wechat, WhatsApp or E-mail. If you need any remote assistant support, we will support you through Team viewer software.

Q5:What's the warranty for the items?
A: We are very confident in our products and we package them very well so you will usually receive your order in perfect condition. The warranty on the equipment is one year (12 months) and if any part of the equipment is damaged within one year due to non-human factors, we will provide a replacement part free of charge.

Q6:Can I customize products?
A: Yes, OEM&ODM is available! we can provide not only standard machines but also customized machines according to your requirements. Don't hesitate to tell us your requirement, we will try our best to meet your needs.