Ultrasonic Wire Welding Machine Manufacturer Automatic Wire Bonder for Battery Pack Assembly

Product Description

Ultrasonic Wire Welding Machine Manufacturer Automatic Wire Bonder Bonding Machine For Cylindrical Battery Pack Assembly

Product Description

ACEY-3741A is mainly used in welding of 18650 21700 26650 32700 32140 etc lithium batteries, IGBT quick recovery modules, and automotive electronics.
Using advanced image recognition technology and automatic positioning technology, automatic and accurate positioning of solder joints is realized.
The powerful and abundant digital ultrasonic ensures stable and reliable solder joint quality.
The automatic frequency tracking ultrasonic system and reasonable welding head design ensure the quality of the welding joints.

Features

1. Manual feeding, automatic identification and positioning, automatic bonding and manual unloading.
2. This assembly machine is dedicated to the bonding production of battery products specified by the customer. Non-universal equipment.
3. If other products are needed, they need to be modified and used according to actual conditions.
This machine is mainly composed of frame assembly, XYZC feeding assembly, wire feeding mechanism, jig positioning and pressing assembly, welding head mechanism and console.
4. X adopts linear motor, Y/Z module adopts precision ball screw drive, the distance repeat positioning accuracy is less than ±0.02mm, and the angle positioning accuracy is ±1°.
5. The control system adopts industrial computer + motion control card to control the operation of the private server motor. The equipment is easy to operate and maintain, the control interface is friendly, and the parameter setting is digital; it is more flexible.
6. Adopt quick clamp clamping, single button start, easy and safe for personnel to discharge.

Main Configuration

Power supply: 220VAC±10%, 50Hz, reliable grounding, the maximum consumption rate is about 800W
Ultrasonic frequency: 60KHz
Ultrasonic power: 0~30W, automatic switching between first and second welding
X axis adopts linear motor-repeat positioning accuracy can reach ±0.02mm
Weldable aluminum wire diameter: 125~ 500um (5~20mil)
Working area: XY axis maximum: 300 × 300 (can be customized according to customer requirements)
Z axis: 50mm. C axis: plus or minus 90°
Ultrasound time: 10~500ms, multi-channel
Welding pressure: 50~1200g, multi-channel
Welding speed: about each wire/1.5 seconds (Note: different wire diameters also have an absolute relationship with the production speed; the moving distance between different batteries will have a big difference in the production speed; the welding easiness of the material is different, and the speed is different. )
Welding angle: ±90 degrees
Vision system: PR microscope magnification is 0.5 times
PR lighting: white light, adjustable brightness
Dimensions: about 780mm*970mm*1558mm (L*W*H)
Weight: about 400KG

Product Parameters

 

Power supply	220VAC±10%, 50Hz, reliable grounding, the maximum consumption rate is about 800W
Ultrasonic frequency	60KHz
Ultrasonic power	0~30W, automatic switching between first and second welding X axis adopts linear motor-repeat positioning accuracy can reach ±0.02mm
Weldable aluminum wire diameter	125~ 500um (5~20mil)
Working area	XY axis maximum: 300 × 300 (can be customized according to customer requirements)
Ultrasound time	10~500ms, multi-channel
Welding pressure	50~1200g, multi-channel
Welding angle	±90 degrees
Vision system	PR microscope magnification is 0.5 times
Dimensions	about 780mm*970mm*1558mm (L*W*H)

 

Q1:How to order?
A: Please send us your purchase order by email or call us sales, or we can make the proforma invoice under your request.We need to know the following information for your order before sending your Pl. Payment methods? T/T, L/C, D/P and so on.
1)Product information-quantity, specification(size, material, technological if needed and packing requirements etc.)
2)Shipping information-company name, street address, phone number,destination sea port. 

Q2: How to control quality?
A,All the raw materials by IQC(Incoming Quality Control) before launch whole process into the process after the screening,
B, Process each ink in the process of IPQC(Input Process Quality Control)patrol inspection. 
C, After finished by QC full inspection before packing into the next process packing. 
D, OQC before shipment for each slipper to do full inspection.

Q3:How do I install and operate the machine myself?
A: Our system development is based on the integrated development view, when you get the machine, just connect it to the power supply and the machine is ready to work, as the English software is already installed on the machine, all you need to do is to learn how to use the software, a complete English user manual will be sent to you with the machine.

Q4: How do I get technical support after purchase?
A: Our factory provides online technical support in English, you can get to know us easily online through Skype, Wechat, WhatsApp or E-mail. If you need any remote assistant support, we will support you through Team viewer software.

Q5:What's the warranty for the items?
A: We are very confident in our products and we package them very well so you will usually receive your order in perfect condition. The warranty on the equipment is one year (12 months) and if any part of the equipment is damaged within one year due to non-human factors, we will provide a replacement part free of charge.

Q6:Can I customize products?
A: Yes, OEM&ODM is available! we can provide not only standard machines but also customized machines according to your requirements. Don't hesitate to tell us your requirement, we will try our best to meet your needs.