Customization: | Available |
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After-sales Service: | Provided |
Warranty: | 1 Year |
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5V 60A 64 Channels Prismatic Battery Cell Capacity Grading Testing Machine Lithium Battery Cell Charge Discharge Tester
ACEY-BCT560-64P battery charge discharge tester is mainly used for prismatic battery capacity testing and cycle life testing. And It mainly consists of a computer, communication interface, and battery testing cabinet. Battery testing cabinet consists of a jig and a board body for placing the jig, constant current and constant voltage source, sampling circuit, dividing capacity control circuit, microcontroller and control panel. It is mainly used for power battery capacity separation, capacity testing and Cycle life testing, and is the mainstream in the field of power battery testing equipment to meet the needs of power battery.
Equipment Features and Appearance Structure
System Features:
Single point independent, independent constant current and constant voltage source, stable without impact. Functions such as start, stop, pause, resume and protection can be realized.
The equipment accuracy is 0.05%, the data recording time is 1 second/time, and the stability is high.
The software has powerful functions and friendly man-machine interface.
Four-wire test interface to ensure high measurement accuracy. Modular design concept, easy to maintain.
Equipment Structure:
1.Independent CPU board, double keyboard board, unified sending control of the whole cabinet;
2.8-channel constant current and constant voltage control module;
3.Bidirectional AC/DC inverter module;
4.Tray-type automatic clamping and clamping (cylinder) mode.
System structure and working principle
System Composition
1.Lithium battery is converted into capacity equipment.
2.Computer with USB interface (bring your own).
3.USB to 485 interface converter or five types of communication lines and crystal heads.
4.Battery scanning system.
5.ACEY product software.
Specification
Number of equipment channels | The whole machine has 64chs |
External dimension | Length 968* width 901* height 1840 (customized version, the size is subject to the actual model |
Case color | Standard gray / black (customizable) |
Clamp type | Customized polymers clamps as per needs. |
Support battery specifications | custom designed |
Channel control mode | Each channel can be started, stopped, suspended, continued and protected independently. |
Each channel has independent constant voltage and current. Hardware control circuit | |
The accuracy of charging current and discharging current of each channel can be calibrated automatically by software | |
Working power supply | Three phase five wire AC380V, 50Hz |
Power factor | ≥0.99 |
AC current distortion rate | ≤2% |
Charging efficiency of the whole machine | ≥75% |
Feed conversion efficiency | ≥70% |
Power consumption work | ≤ 23KW |
Equipment failure rate | <1% |
Work environment | Temperature -10~40°C. Relative humidity 80% |
Heat dissipation mode | Natural wind in, upward exhaust |
Voltage measurement range | DC 0~5V |
Battery voltage range | Charge DC 0~4.5V; discharge DC 4.5~2V |
Constant voltage range | DC 2~4.5V |
Voltage accuracy | ±(0.05% reading + 0.05% full), resolution ratio 1mV |
Voltage stability | ≤(±1mV) |
Current range | Charge DC 60mA~60A; Discharge DC 60mA~60A |
Current accuracy | ±(0.05% reading + 0.05% full), resolution ratio 1mV |
Current stability | ≤(±1mA) |
Negative pressure range | (-100KPa-0)adjustable |
Control mode | Computer control, can control the whole cabinet with scanning function |
Communication mode | 485s port communication (port rate 57600)/ TCP |
Process settings | Up to 32 steps and 256 cycles can be set |
Charging mode | Constant current; constant pressure; constant current & pressure |
Charging cut-off conditions | Voltage, current, time, capacity |
Discharge mode | Permanent flow, constant power, constant resistance |
Discharging cut-off conditions | Voltage, time, and capacity |
Protection function | Overvoltage, undervoltage, overcurrent, undercurrent, overcapacity protection, power off protection, data breakpoint recovery |
Time frame | 0~3000 min / step in min |
Time accuracy | ≤±0.1% |
Sampling inspection cycle | 1s-60s optional |
Battery sorting | Divide according to capacity, time, open-circuit voltage, discharge platform, etc. |
Data processing | Can record voltage, current, time, capacity etc, automatically calculate constant current charging ratio, capacity loss, discharge efficiency, average voltage, median voltage, provide data curve and cycle diagram; can output text, excel, word or mdb format data file |
Basic function of software | 1. The software supports various connections, such as manual pause continuation, software shutdown continuation, power outage, disconnection in equipment communication, abnormal stop continuation; |
2. Support bar code scanning, scanning one-dimensional code, QR code, channel jump scanning, loading scanning and other scanning methods; | |
3. Local test detailed data storage, can view the current test data and historical data of each channel at any time, have data and curve corresponding two ways, and support excel report in single or batch form, and can set the test end automatic data export according to the need. | |
4. Support capacity sorting, and grade the battery sorting; | |
5. Support the qualified judgment after the test, and judge the pass / ng results according to the specified cycle capacity, voltage, time and other information; | |
6. Support various step protection and global voltage, current, temperature abnormal protection, and abnormal alarm, support battery pack overcharge, overdischarge protection test; | |
7. Support channel parallel (according to equipment); | |
8. Support unit conversion; | |
9. Support database server background storage or MES docking; | |
10. Software offline protection; |
Q1:How to order?
A: Please send us your purchase order by email or call us sales, or we can make the proforma invoice under your request.We need to know the following information for your order before sending your Pl. Payment methods? T/T, L/C, D/P and so on.
1)Product information-quantity, specification(size, material, technological if needed and packing requirements etc.)
2)Shipping information-company name, street address, phone number,destination sea port.
Q2: How to control quality?
A,All the raw materials by IQC(Incoming Quality Control) before launch whole process into the process after the screening,
B, Process each ink in the process of IPQC(Input Process Quality Control)patrol inspection.
C, After finished by QC full inspection before packing into the next process packing.
D, OQC before shipment for each slipper to do full inspection.
Q3:How do I install and operate the machine myself?
A: Our system development is based on the integrated development view, when you get the machine, just connect it to the power supply and the machine is ready to work, as the English software is already installed on the machine, all you need to do is to learn how to use the software, a complete English user manual will be sent to you with the machine.
Q4: How do I get technical support after purchase?
A: Our factory provides online technical support in English, you can get to know us easily online through Skype, Wechat, WhatsApp or E-mail. If you need any remote assistant support, we will support you through Team viewer software.
Q5:What's the warranty for the items?
A: We are very confident in our products and we package them very well so you will usually receive your order in perfect condition. The warranty on the equipment is one year (12 months) and if any part of the equipment is damaged within one year due to non-human factors, we will provide a replacement part free of charge.
Q6:Can I customize products?
A: Yes, OEM&ODM is available! we can provide not only standard machines but also customized machines according to your requirements. Don't hesitate to tell us your requirement, we will try our best to meet your needs.